Tiêu đề Khay đặt ổ cắm ToughCase tham số DeWalt ổ 14 Tóm t

Background

I got tired of dragging out the gigantic mechanic's set of sockets every time I needed one individual socket, so I decided to separate the drive sizes into individual modules. I had a medium sized DeWalt ToughCase on and realized that it was the perfect size to fit the smaller ¼" drive kit.

What it fits

The set is broken up into 3 trays. The left and right trays accommodate 10 metric or sae sockets, both standard and deep-well. 9 sockets are visible on the top, however there is a hole on the bottom side that will fit the smallest bit in the set. There is also a holder for a ¼" hex bit to ¼" socket drive adapter. The center tray holds a driver handle, an extension, and a ratchet.

Parameters

I designed this based on a Task Force socket set; however, I've included the Fusion .f3d file for parametric editing. There are multiple parameters for each socket to govern the shape of the cutouts. Since the left tray is just a mirror of the right, there are only parameters for half of the sockets in the entire kit. There are too many to list here, but the naming convention for the parameters is as follows (where xx equals the socket size in mm, from 04 to 13):

• SxxOD - Outer diameter of the largest portion of the socket
• SxxDeepL - Overall length of the deep-well sockets
• SxxDeepStepOD - Outer diameter of the narrower section of the deep-well socket. NOTE: If your deep-well sockets are not stepped, enter an expression of SxxOD+0.05 to the parameter. This is because fusion 360 will not allow dimensions of 0, and I unwisely decided to dimension the cutouts in such a way where that is a problem.
• SxxDeepStepL - The length of the narrower section of the deep-well socket, from the end to just before any fillets/chamfers to the larger outer diameter.

There are more parameters for the driver section of the trays, but I won't spell all of them out here. There are comments on the parameters for the ones that are not self explanatory. I did name the remaining parameters with a prefix to denote what item they belong to. You can filter the parameter list by the prefix to find all of the parameters available to each driver.

• D1_4 - prefix for all parameters associated with the hex bit driver adapter
• Extension - prefix for all parameters associated with the socket extension
• Driver - prefix for all parameters associated with the ¼" driver handle
• Ratchet - prefix for all parameters associated with the ¼" drive ratchet

Notes/Gotchas

• I had trouble with the extrusion width of my printer causing the socket holes to be just too tight. To compensate, I recommend adding 0.5mm or more to the measured diameters of your sockets when editing the parameters. Scaling the model in your slicer will not work, as the tolerances for the dovetails that mate with the ToughCase walls are fairly tight.
• My particular ratchet was slightly too wide from front to back, so I need to depress the socket release mechanism to get it to fit. If you have a similar socket design, keep that in mind.
• The arches on the underside of the socket trays are purely for material saving, but may be able to fit some smaller items.

Print Settings/Post-Processing

All sections were printed on an Ender 3 V2 with 0.28mm layers, a skirt, and no supports. The .STL files should be oriented correctly upon import into your slicer of choice.

Each component has one or two modeled brims that will need to be trimmed off after printing.